Two Needle Bed Knit To Shape Knitting Machine

Product Description

KS3-72MC-I

KS3 series is a Two Needle Bed Knit To Shape Knitting Machine. It adopts industry-leading STEIGER system, uses auxiliary roller, comb cooperate with flexible traction device to realize one-line knit to shape, eliminate the complex processes such as linking and sewing up.

The new flexible traction device is used together with comb device and auxiliary roller, which can better meet fabric shovel needles, receiving and releasing needles of the local knitting demand.

16 motorized yarn feeders are independently controlled by the machine system, which can move freely in the horizontal direction, so that the yarn feeders can be accurately positioned and fed synchronously, reduce the carriage empty courses, can be easily realize the special organization patterns such as intarsia, reverse inlay, weft lining, hollow knitting, and so on. Increase the flexibility and diversification of the knit to shape patterns.

Full motor 5.2-inch ultra-small carriage, motorized transfer cam, rapid return, carriage does not wait when needles transfer, greatly improving the stability and efficiency of the Two Needle Bed Knit To Shape Knitting Machine.

KNIT TO SHAPE

Thoughtful technology

A good machine must have distinguished technology, so does STEIGER. Its looping formation quality, even for the very friable yarns, will be also capable to meet the requirements of fabric on bulk density or compactness. The free needle pitch allows you to choose different ones on the same machines according to the change of seasons.

Smoother operation

The display displays various knitting information and parameters, and visualizations in actual knitting process. Display knitting process: you can view the carriage mechanical's working status and actual position and the quantity already woven. In addition, the working parameters such as stitch, speed, tension and so on can be adjusted at any time when the machine is running, which facilitates the operation and saves time to maximum extent.

Product Parameter of the KS3-72MC-I

Gauge4.2G、5.2G、6.2G9.2G10.2G、12.2G、13.2G
Knitting rangeVariable knitting range,72 inch,82 inch
Needle selector8-segment electronic needle selector10-segment electronic needle selector
Machine speed1.4m/s max1.3m/s max
The knitting speed is different due to different gauge and knitting condition, and it can be randomly adjusted.
Knitting systemSingle carriage three system
RackingServo motor precise control, the range of moving needle is up 2 inches.
Stitch densityHigh speed stepping motor control, with dynamic stitch function, can be set arbitrarily in multiple sections.
Take-down DeviceThe roller, comb and flexible traction device work together, they can be set arbitrarily in multiple sections.
SinkerNormally closed sinkerCross sinker
Motorized inversion barMotorized inversion bar works cooperate with needle selection avoiding, servo optimization function, to achieve rapid and smooth return of the carriage.
Two knots top tensionSinking top tension. If there are large knots, it will stop; if there are small knots, it will drop to the speed when detecting error, and automatically restore the original speed after knitting 0-99 lines set by itself.
Yarn feeder system16 yarn feeders
Drive deviceBelt drive, ac servo motor, no refueling
Document transmissionInput and output patterns through U disk and computer network. Storage memory 16G, support expansion.
Stop motionYarn break, large knot, fabric pileup, shock detection, piece count, over-torque, program error, etc.
Safety devicesFull safety cover for noise-suppression and dust-proofing with stop motion sensor and interlock mechanism. Emergency stop switch Emergency power off device.
Machine size and weight72 inch Volume: length*width*height 3556mm*904mm*2010mm Net weight: about 1500kg
Backup powerAfter machine power failure, the knitting state can be saved for knitting recovery.
Power supply deviceVoltage:AC220V/380V, Frequency:50HZ/60HZ, Power:1.5KW

Product Details of the KS3-72MC-I

Normally Closed Sinker
No matter the position of the machine carriage, it can maintain the pressure on the fabric piece, and obviously improve the quality and appearance of complex three-dimensional structure, such as Chain stitch, bubble structure or multi overlap loop knitting. At the same time, due to the normally closed sinker, the tension of roller can be reduced, so as to avoid the deformation of fabric sheet, and it is also conducive to knit the starting course without tension.6.2G.
Display Screen
The screen adopts LCD touch screen, and it has color display graphical interface. The working status and actual position of cam and the number of knitting pieces can be viewed from the screen page. In addition, the working parameters such as stitch, speed, tension and so on can be adjusted at any time when the machine is running. Which facilitates the operation and saves time to maximum extent.
Yarn Storage
Two Needle Bed Knit To Shape Knitting Machine adopts carbon-free brush de motor which is controlled by the microprocessor, and the yarn storage is monitored by the sensor. The revolving speed of the motor is adjusted according to the yarn usage, so as to guarantee that the yarn has no wire rolling phenomenon. The output resistance of yarn is guaranteed by the magnetic tension device at the output end of the yarn.
Carriage
The design of small carriage and the fast turning control technology of electric connecting rod can not only make the carriage run smoothly without too much impact force but also speed up the rotation speed of each line of the carriage, so the production efficiency can be greatly improved.
Flexible Take-down Device
The traditional leather roller which has been changed into a flexible device which consists of several pneumatic needle harrows. It can adjust single pneumatic needle harrow in sections and regions to control the local tension of the cloth more effectively. Therefore, it can make three-dimensional games, for example, the shoulder line of flat shoulder sleeve sweater can be put on the back, so as to fit the body better.
Motorized Yarn Feeder
16 PCS yarn feeders are out of the binding of the carriage, move freely in the horizontal direction, accurately feedback control by the encoder, make the yarn feeder stop position more accurately, cooperate with the system to control the yarn into the knitting area separately, and complete the accurate positioning of the yarn feeder and synchronous feeding, which can reduce the empty course of the carriage and improve the knitting efficiency and realizing some specially designated patterns knitting.

Apart from sweaters, can Knit to shape machine make hats, scarves and other products?

Some Knit to shape machines with thick needle can produce hats and scarves, and production time is similar to regular machine. Compared with the knitwear produced by regular machine, seamless knitwear are very comfortable to wear. People will not feel the problem of the fabric pricking.

Is it more difficult to program design on Knit to shape machine than regular machine?

The regular computerized flat knitting machine needs to be manually disassembled to make patterns, which requires highly of technicians. Technicians need 5-7 days to finish a garment programming. But Knit to shape machine has an independent programming system. Technicians can generally finish a garment programming in half a day.

About Cixing

Ningbo Cixing Co., Ltd., founded in 1988, is an enterprise with a certain scale in the intelligent knitting machinery industry. Cixing currently has 151 invention patents, 393 utility model patents, 27 design patents, and 177 software copyrights. It is an honorary winner of the National Science and Technology Progress Award, the "Manufacturing 2025" demonstration enterprise, and the National Torch Program implementation unit.

With its advantages in technology, product performance, price, and other aspects, "Cixing" computerized flat knitting machines have developed steadily in the overseas market. If you want to produce high-quality clothes and save labor, knit to shape is your best choice. It automates all production and can achieve the effect you want.

Serve the world by innovation, creat the future by "Knit to Shape"!

Video

Production Process