Production process of Broom Sets

1. Raw Material Selection

Broom fibers: Can be made from natural (e.g., broomcorn, palmyra, coconut fibers) or synthetic materials (e.g., polypropylene, PET).

Handles: Typically wood, metal (like aluminum), or plastic.

Dustpans (for sets): Usually molded plastic or lightweight metal.

2. Fiber Preparation

Natural fibers:

Cleaned, combed, and sorted by size and color.

Sometimes dyed or treated for durability.

Synthetic fibers:

Extruded through machines into long filaments.

Cut into the desired lengths and crimped (wavy texture improves sweeping ability).

3. Broom Head Manufacturing

Inserting fibers:

Fibers are gathered into small bunches and stitched, glued, or stapled onto a broom head base.

Some brooms have fibers inserted into drilled holes (especially for round or industrial brooms).

Trimming:

Once the fibers are attached, they are trimmed to the right length and shape (straight edge, angled cut, etc.).

4. Handle Preparation

Wooden handles:

Cut, sanded, and sometimes varnished or painted.

Metal/plastic handles:

Cut, coated (powder-coated for metals), or sometimes molded.

Plastic grips may be added for comfort.

5. Assembly

Joining head and handle:

Screwing (threaded handles)

Nailing or stapling

Gluing

In molded brooms, the handle can be molded directly into the broom head.

6. Dustpan Manufacturing (for broom sets)

Injection molding:

Plastic dustpans are created using injection molding machines.

Edges are trimmed and sometimes fitted with rubber lips for better sweeping.

7. Quality Control

Checking for:

Secure attachment of fibers and handles

Correct trimming

Balanced weight

Handle straightness

Durability and sweeping performance

8. Branding & Packaging

Logos printed or labels attached.

Broom sets bundled together (sometimes clipped or strapped).

Packaged in cartons or shrink-wrap for shipping.

9. Shipping & Distribution

Palletized and shipped to warehouses, retailers, or direct to customers.

If you are interested in our products or have any questions, please feel free to contact us.